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Forces & mechanismsLesson 17 of 48
Foundation45 minutes2 project connections

Forces and free-body diagrams

Turn a physical assembly into a force balance before choosing a bracket, axle, or actuator.

After this lesson, you can
  • Draw a free-body diagram for one isolated part and solve a two-dimensional static force balance.
  • Use the result to place supports and estimate an actuator or structural load.
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Related study — optional context
01

Understand

The working idea

A shelf, camera arm, or toy-car axle can look motionless while several forces act on it. The useful first move is to choose one object, mentally remove everything touching it, and replace every contact with a force or moment. That sketch is a free-body diagram. Gravity acts through the center of mass; a cable pulls along itself; a smooth support pushes normal to its surface; a pin can usually react in two directions. Do not draw forces that the isolated object exerts on something else.

Static equilibrium means acceleration is zero, not that forces are absent. In a Cartesian frame, the formal conditions are ΣF_x = 0, ΣF_y = 0, and ΣM_O = 0 about any chosen point O. Weight is W = mg, in newtons, and a force's moment magnitude is M = Fd_perpendicular, in newton-metres. Choosing the moment point at an unknown support often removes that unknown from the moment equation. For accelerating objects, replace zero with ma: ΣF = ma.

Suppose a small screen is mounted on a horizontal arm. Its weight and the arm's weight both create moments at the wall; the bracket reactions close the force balance. This calculation drives a real build decision: moving the screen inward can reduce bracket moment more effectively than merely using a thicker decorative cover.

A common failure is to balance force magnitudes while ignoring direction or lever arm. Equal upward and downward forces can still form a nonzero couple, and a force passing through the pivot creates no moment about that pivot. Another mistake is to add a mysterious “centripetal force”; that phrase names the net inward force required for curved motion, not an extra interaction. Always label the body, frame, application point, and units before writing equations.

02

Follow the reasoning

Worked example

A 1.2 kg camera sits 0.30 m from a wall pivot on a massless horizontal arm. A vertical cable attaches 0.40 m from the pivot. Find the cable tension and pivot's vertical reaction using g = 9.81 m/s².

  1. 1

    Convert mass to weight: W = 1.2 kg × 9.81 m/s² = 11.77 N downward.

  2. 2

    Take moments about the pivot: T(0.40 m) - 11.77 N(0.30 m) = 0, so T = 8.83 N upward.

  3. 3

    Balance vertical forces: R_y + 8.83 N - 11.77 N = 0, so R_y = 2.94 N upward.

Result

The cable carries 8.83 N and the pivot supplies 2.94 N upward.

Sanity checkThe cable attaches farther from the pivot than the load, so its force should be smaller than the 11.77 N weight; 8.83 N is consistent.

03

Try it yourself

Independent check

A downward force on a lever is moved from 50 mm to 100 mm from its pivot without changing magnitude. What happens to its moment about the pivot?
04

Move to the bench

Map support reactions on a tabletop beam and diagnose an omitted load.

Gather
  • 30–50 cm ruler
  • Two kitchen scales or spring scales
  • Known small masses
  • Tape measure

Experiment

  1. Rest the ruler on two scales, zero if possible, and record support spacing and the ruler's own baseline readings.
  2. Place a known mass at three measured positions and predict both support forces from force and moment balance before reading the scales.
  3. Record actual readings separately from predicted values and compare their sum with total weight.
  4. Deliberate fault: hide a small taped mass under one end; use the changed total and moment distribution to infer which side contains the unmodelled load.

Observe

  • Expected: moving the mass toward one support raises that support's share and lowers the other's.
  • Measure: actual support readings, positions, and residuals; friction, scale zero error, and ruler weight may prevent exact agreement.
Transfer it

Draw a free-body diagram for a desk-robot sensor mast and decide where a brace would most reduce base moment.

Limits and cautions
  • Keep the beam and masses low over the table so a slip cannot damage feet or equipment.
05

Keep evidence

Bench note

Record what you expected, what you actually measured or observed, and one difference worth investigating. This is self-reported evidence, not a certification.

0 / 5,000A bench demonstration needs a concrete note of at least 20 characters.
Terms in this lessonBrowse the advanced glossary

Sources and further reading

  1. MIT OpenCourseWare: Design and Manufacturing I
  2. Modern Robotics